Rancho Lift
Intro:
When I purchased my truck, the previous owner had installed a Rancho lift. I used to drive a 240z and I was comfortable driving with my eyes about 4 feet off the ground, and driving this truck was quite a bit different (in that good sort of way). After the test drive we put an offer in for the truck that day, and all of a sudden I had one bad ass truck (so I thought at the time). The guy (Jeff), said it had a "Ranchero" lift, (should have been my first clue...) but I had no idea what the hell that was so I just thought, a lift is a lift, besides...I'd NEVER off road something this pretty...2 months later I'm stranded on the side of a mountain with one broken upper a-arm and one other cracked arm, both KEY suspension components of the Rancho lift. But I'm getting ahead of myself...

Requirements:
If someone is interested in buying a suspension lift for an IFS Toyota, you have to ask yourself...
1. How much of my hard-earned money do I want to spend? And in effect not spend on other mods (Ie: locker[s]).
2. Just what the hell am I going to do with this truck; rock crawl, pre runner, or pavement pound?
These two questions are a start, and once you answer them you will have to answer MANY, MANY, MANY (that's 3 many's...) other questions. But I'm not going into buying a lift, I'm talking about the Rancho lift right? right... Well the Rancho lift was for what type of person? (I know you were wondering...) Well, it sure ain't rock crawling, it sure ain't prerunnering...so it falls into the pavement pounder position. Sure, you COULD wheel a Rancho suspension, heck I do right now. I'm just saying that it isn't the be all-end all of suspensions. There is a whole world of possibilities in the realm of Toy IFS suspensions, but again you have to know what you want to achieve and what you are willing to spend.

Installation:
Came with rig

Overall Impression:
The Rancho lift is a simple lift that replaces the stock upper a-arms, moves the differential down 3" as to relieve any excessive angle on the CV axles, and has add-a-leafs for the rear which provide about 2.5" lift. With this suspension kit, it will allow your vehicle to squeeze in 32x11.5 tires. Which is what my truck came with, BFG Muddys to be exact. Replacing the torsion bars sway aways are reccommended because of the extra stress the slightly longer arms places on the stock torsion bars.
So now you know what makes up the Rancho suspension, here is how the 3" of lift is achieved. It is actualy quite simple, crank them torsion bars sucka! With a stock suspension the upper arm has about an inch and a half, to two inches of space between the upper bumpstop and the upper arm. With the Rancho suspension, the arms have nearly a quarter to a half an inch of space between the arm, and the bump stop. Giving the truck 3" of lift. The Rancho suspension replaces the nice, thick and cushy upper bumps with thin, hard polyurethane bumpstops. With the truck setup like this, the ride varies from terrible, to completely terrible when off-road.

Problems/Regrets:
Having less than a half inch of down travel is not something prerunners have, and definetly not something crawlers have. So where would this kind of suspension be ideal for? Pavement pounders...barely...the ride sucks on road too. Dont hit speedbumps too hard or you'll be in for some whiplash. That and there is a terrible sound when the arms slam into the upper bumpstops, which happens VERY frequently. So frequent that the metal on the upper arm fatigues right where the bumpstop comes in contact. Which is exactly what happened to my truck. The drivers side upper arm broke right after the bumpstop on the wheel side, broke being completely in two, allowing the wheel to turn which ever way it wanted to, and angle inwards, oh yeah, and be bottomed out. The passenger side had a crack in the same exact place as the other side but not all the way through yet.
So that's how my upper arms broke, I ended up driving home with the wheels pointed in waaaaay different directions. I took my truck to a friend of mine who builds pro trucks who lives on the way home from where the arms broke. I parked the truck across the street, they were already outside wondering where the hell that constant tire screeching noise was coming from. They looked at the arms and they said without hesitation, "you're F***ed." Which wasn't encouraging at the time.
I didn't know what to do, buy the arms again from rancho where they were going to break again, go with a different suspension and spend lots of $$ for a suspension that looked pretty crappy too, or get a killer suspension that needed glass, longer shocks etc, etc... In the end I went back to Rancho (DUMB, DUMB, DUMB) after they told me over the phone that their suspension is for aesthetics only, and if the truck went off-roading, the warranty was void. So I spent $500 for the new arms and $550 on the labor to get those arms slopped back on. However I changed some things around, I didn't have the torsion bars cranked as much, I allowed for about 2" of space between the upper bumpstop and the upper arm to allow for some down travel which resulted in a MUCH smoother ride on and off road and hopefully a little longer suspension life while I save up for a Total Chaos or ATS (Advanced Toyota Suspension) kit.

Conclusion:
To be blunt about it, the kit isn't worth what you pay in parts, let alone labor. The metal is weak, the design is poor, you get LESS wheel travel than stock, the ride is harsh and you wont get alot of respect cruising out in the desert when someone notices your truck with two red arms in the wheel wells. The rear suspension gets less travel than stock, has a harsh ride as well, but you can carry a greater load with the stiffer springs. But my springs are sagging already, and my torsion bars are giving up...time to get something else... If someone were to ask me right now that they are going to go buy a suspension and are going to only cruise around town with it, I say go ahead and get extended shackles and maybe a Trailmonster (Trailmaster) lift, at least drop down brackets don't break, and they keep the original suspension ride and travel. If someone said that they wanted to go cruise around the desert, I'd say no, but if you're not going to go hardcore, then I'd say maybe...if you dont mind the headache. Frankly, the stock suspension is better designed and a heck of a lot stronger than anything Rancho can put out. Who cares if you get 3" of lift, the drop down brackets rob what ever clearance you would have gotten with the extra lift and tires. Either go stock, or go big. But hey, what do I know...
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